amount of wheel is exposed towards the operator.
The guard helps to protect operator from broken wheel
fragments, accidental contact with wheel and sparks that
could ignite clothing.
Wheels must be used only for recommended applica-
tions. For example: do not grind with the side of the
cut-off wheel. Abrasive cut-off wheels are intended for
peripheral grinding; side forces applied to these wheels
may cause them to shatter.
Always use undamaged wheel flanges that are of cor-
rect size and shape for your selected wheel. Proper
wheel flanges support the wheel thus reducing the possi-
bility of wheel breakage. Flanges for cut-off wheels may be
different from grinding wheel flanges.
Do not use worn down reinforced wheels from larger
power tools. Wheels intended for larger power tools are
not suitable for the higher speed of a smaller tool and may
burst.
Additional safety warnings specific for abrasive cutting
off operations
Do not “jam” the cut-off wheel or apply excessive pres-
sure. Do not attempt to make an excessive depth of cut.
Overstressing the wheel increases the loading and suscep-
tibility to twisting or binding of the wheel in the cut and the
possibility of kickback or wheel breakage.
Do not position your body in line with and behind the
rotating wheel. When the wheel, at the point of operation,
is moving away from your body, the possible kickback may
propel the spinning wheel and the power tool directly at
you.
When wheel is binding or when interrupting a cut for
any reason, switch off the power tool and hold the pow-
er tool motionless until the wheel comes to a complete
stop. Never attempt to remove the cut-off wheel from
the cut while the wheel is in motion otherwise kickback
may occur. Investigate and take corrective action to elimi-
nate the cause of wheel binding.
Do not restart the cutting operation in the workpiece.
Let the wheel reach full speed and carefully re-enter
the cut. The wheel may bind, walk up or kickback if the
power tool is restarted in the workpiece.
Support panels or any oversized workpiece to minimize
the risk of wheel pinching and kickback. Large work-
pieces tend to sag under their own weight. Supports must
be placed under the workpiece near the line of cut and near
the edge of the workpiece on both sides of the wheel.
Use extra caution when making a “pocket cut” into ex-
isting walls or other blind areas. The protruding wheel
may cut gas or water pipes, electrical wiring or objects that
can cause kickback.
Safety warnings specific for sanding operations
Do not use excessively oversized sanding disc paper.
Follow manufacturers recommendations, when select-
ing sanding paper. Larger sanding paper extending be-
yond the sanding pad presents a laceration hazard and
may cause snagging, tearing of the disc, or kickback.
OBJ_BUCH-1686-003.book Page 17 Wednesday, April 23, 2014 3:36 PM
18 | English
1 609 92A 0MJ | (23.4.14)
Bosch Power Tools
Safety warnings specific for wire brushing operations
Be aware that wire bristles are thrown by the brush
even during ordinary operation. Do not overstress the
wires by applying excessive load to the brush. The wire
bristles can easily penetrate light clothing and/or skin.
If the use of a guard is recommended for wire brushing,
do not allow any interference of the wire wheel or
brush with the guard. Wire wheel or brush may expand in
diameter due to work load and centrifugal forces.
Additional safety warnings
Wear safety goggles.
Use suitable detectors to determine if utility lines are
hidden in the work area or call the local utility company
for assistance. Contact with electric lines can lead to fire
and electric shock. Damaging a gas line can lead to explo-
sion. Penetrating a water line causes property damage or
may cause an electric shock.
Release the On/Off switch and set it to the off position
when the power supply is interrupted, e. g., in case of a
power failure or when the mains plug is pulled. This pre-
vents uncontrolled restarting.
Do not touch grinding and cutting discs before they
have cooled down. The discs can become very hot while
working.
Secure the workpiece. A workpiece clamped with clamp-
ing devices or in a vice is held more secure than by hand.
Products sold in GB only: Your product is fitted with a
BS 1363/A approved electric plug with internal fuse (ASTA
approved to BS 1362).
If the plug is not suitable for your socket outlets, it should be
cut off and an appropriate plug fitted in its place by an author-
ised customer service agent. The replacement plug should
have the same fuse rating as the original plug.
The severed plug must be disposed of to avoid a possible
shock hazard and should never be inserted into a mains sock-
et elsewhere.
Products sold in AUS and NZ only: Use a residual current de-
vice (RCD) with a rated residual current of 30 mA or less.
Product Description and Specifica-
tions
Read all safety warnings and all instruc-
tions. Failure to follow the warnings and in-
structions may result in electric shock, fire
and/or serious injury.
While reading the operating instructions, unfold the graphics
page for the machine and leave it open.
Intended Use
The machine is intended for cutting, roughing and brushing of
metal and stone materials without the use of water.
For cutting with bonded abrasives, a special cutting guard
(accessory) must be used.
When cutting in stone, provide for sufficient dust extraction.
With approved sanding tools, the machine can be used for
sanding with sanding discs.
Product Features
The numbering of the product features refers to the illustra-
tion of the machine on the graphics page.
1 Spindle lock button
2 On/Off switch
3 Auxiliary handle (insulated gripping surface)
4 Grinder spindle
5 Protection guard for grinding
6 Locking screw for protection guard
7 Mounting flange with O-ring
8 Grinding wheel*
9 Clamping nut
10 Two-pin spanner for clamping nut*
11 Quick-clamping nut
*
12 Carbide grinding head*
13 Protection guard for cutting*
14 Cutting disc*
15 Protection guard for grinding cup*
16 Grinding cup*
17 Two-pin spanner, offset, for grinding cup*
18 Hand guard*
19 Spacer discs*
20 Rubber sanding plate*
21 Sanding sheet*
22 Round nut*
23 Cup brush*
24 Cutting guide with dust extraction protection guard *
25 Diamond cutting disc*
26 Handle (insulated gripping surface)
*Accessories shown or described are not part of the standard de-
livery scope of the product. A complete overview of accessories
can be found in our accessories program.
Technical Data
Angle Grinder
GWS ...
20-230
H
20-230
JH
Article number
3 601 ...
... H50 L.. ... H50 M..
Rated power input
W
2000
2000
Output power
W
1250
1250
The values given are valid for a nominal voltage [U] of 230 V. For differ-
ent voltages and models for specific countries, these values can vary.
Only for power tools without reduced starting current: Starting cycles
generate brief voltage drops. Interference with other equipment/ma-
chines may occur in case of unfavourable mains system conditions. Mal-
functions are not to be expected for system impedances below
0.25 ohm.
OBJ_BUCH-1686-003.book Page 18 Wednesday, April 23, 2014 3:36 PM
English | 19
Bosch Power Tools
1 609 92A 0MJ | (23.4.14)
Noise/Vibration Information
Measured sound values determined according to EN 60745.
Typically the A-weighted noise levels of the product are:
Sound pressure level 92 dB(A); Sound power level
103 dB(A). Uncertainty K =3 dB.
Wear hearing protection!
Vibration total values a
h
(triax vector sum) and uncertainty K
determined according to EN 60745:
Surface grinding: a
h
=7.5 m/s
2
, K=1.5 m/s
2
,
Disk sanding: a
h
=4.0 m/s
2
, K=1.5 m/s
2
.
The vibration level given in this information sheet has been
measured in accordance with a standardised test given in
EN 60745 and may be used to compare one tool with anoth-
er. It may be used for a preliminary assessment of exposure.
The declared vibration emission level represents the main ap-
plications of the tool. However if the tool is used for different
applications, with different accessories or insertion tools or is
poorly maintained, the vibration emission may differ. This
may significantly increase the exposure level over the total
working period.
An estimation of the level of exposure to vibration should also
take into account the times when the tool is switched off or
when it is running but not actually doing the job. This may sig-
nificantly reduce the exposure level over the total working
period.
Identify additional safety measures to protect the operator
from the effects of vibration such as: maintain the tool and the
accessories, keep the hands warm, organisation of work pat-
terns.
Declaration of Conformity
We declare under our sole responsibility that the product de-
scribed under “Technical Data” is in conformity with the fol-
lowing standards or standardization documents: EN 60745
according to the provisions of the directives 2011/65/EU,
2004/108/EC, 2006/42/EC.
Technical file (2006/42/EC) at:
Robert Bosch GmbH, PT/ETM9
D-70745 Leinfelden-Echterdingen
Robert Bosch GmbH, Power Tools Division
D-70745 Leinfelden-Echterdingen
31.03.2014
Assembly
Mounting the Protective Devices
Before any work on the machine itself, pull the mains
plug.
Note: After breakage of the grinding disc during operation or
damage to the holding fixtures on the protection guard/power
tool, the machine must promptly be sent to an after-sales ser-
vice agent for maintenance. For addresses, see section “Af-
ter-sales Service and Application Service”.
Protection Guard for Grinding
Place the protection guard 5 on the spindle collar. Adjust the
position of the protection guard 5 to the requirements of the
operation and lock the protection guard 5 with the locking
screw 6.
Adjust the protection guard 5 in such a manner that
sparking is prevented in the direction of the operator.
Protection Guard for Cutting
For cutting with bonded abrasives, always use the pro-
tection guard for cutting 13.
Provide for sufficient dust extraction when cutting
stone.
The protection guard for cutting 13 is mounted in the same
manner as the protection guard for grinding 5.
Cutting Guide with Dust Extraction Protection Guard
The cutting guide with dust extraction protection guard 24 is
mounted in the same manner as the protection guard for
grinding 5.
Auxiliary Handle
Operate your machine only with the auxiliary handle 3.
Screw the auxiliary handle 3 on the right or left of the machine
head depending on the working method.
Rated speed
min
-1
6600
6600
Grinding disc diameter, max.
mm
230
230
Thread of grinder spindle
M 14
M 14
Thread length (max.) of grind-
er spindle
mm
25
25
Restarting Protection
–
Reduced starting current
–
Weight according to
EPTA-Procedure 01/2003
– with vibration-damping
auxiliary handle
– with standard-auxiliary
handle
kg
kg
5.2
5.1
5.2
5.1
Protection class
/
II
/
II
Angle Grinder
GWS ...
20-230
H
20-230
JH
The values given are valid for a nominal voltage [U] of 230 V. For differ-
ent voltages and models for specific countries, these values can vary.
Only for power tools without reduced starting current: Starting cycles
generate brief voltage drops. Interference with other equipment/ma-
chines may occur in case of unfavourable mains system conditions. Mal-
functions are not to be expected for system impedances below
0.25 ohm.
Henk Becker
Executive Vice President
Engineering
Helmut Heinzelmann
Head of Product Certification
PT/ETM9
OBJ_BUCH-1686-003.book Page 19 Wednesday, April 23, 2014 3:36 PM
20 | English
1 609 92A 0MJ | (23.4.14)
Bosch Power Tools
Hand Guard
For operations with the rubber sanding plate 20 or with
the cup brush/wheel brush/flap disc, always mount the
hand guard 18.
The hand guard 18 is fastened with the auxiliary handle 3.
Mounting the Grinding Tools
Before any work on the machine itself, pull the mains
plug.
Do not touch grinding and cutting discs before they
have cooled down. The discs can become very hot while
working.
Clean the grinder spindle 4 and all parts to be mounted.
For clamping and loosening the grinding tools, lock the grind-
er spindle with the spindle lock button 1.
Actuate the spindle lock button only when the grinder
spindle is at a standstill. Otherwise, the machine may be-
come damaged.
Grinding/Cutting Disc
Pay attention to the dimensions of the grinding tools. The
mounting hole diameter must fit the mounting flange without
play. Do not use reducers or adapters.
When using diamond cutting discs, pay attention that the di-
rection-of-rotation arrow on the diamond cutting disc and the
direction of rotation of the machine (see direction-of-rotation
arrow on the machine head) agree.
See graphics page for the mounting sequence.
To fasten the grinding/cutting disc, screw on the clamping nut
9 and tighten with the two-pin spanner; see Section “Quick-
clamping Nut ”.
After mounting the grinding tool and before switching
on, check that the grinding tool is correctly mounted
and that it can turn freely. Make sure that the grinding
tool does not graze against the protection guard or oth-
er parts.
A plastic part (O-ring) is fitted around
the centring collar of mounting flange 7.
If the O-ring is missing or damaged,
the mounting flange 7 must be replaced
before resuming operation.
Flap Disc
For operations with the flap disc, always mount the
hand guard 18.
Rubber Sanding Plate
For operations with the rubber sanding plate 20, al-
ways mount the hand guard 18.
See graphics page for the mounting sequence.
Before mounting the rubber sanding plate 20, put the 2 spac-
er discs 19 onto the grinder spindle 4.
Screw on the round nut 22 and tighten with the two-pin span-
ner.
Cup Brush/Disc Brush
For operations with the cup brush/wheel brush, always
mount the hand guard 18.
See graphics page for the mounting sequence.
The cup brush/disc brush must be able to be screwed onto
the grinder spindle until it rests firmly against the grinder
spindle flange at the end of the grinder spindle threads. Tight-
en the cup brush/disc brush with an open-end spanner.
Grinding Cup
When working with the grinding cup, mount the special
protection guard 15.
The grinding cup 16 should never project further out of the
protection guard 15 than necessary for the respective grind-
ing application. Adjust the protection guard 15 accordingly to
this dimension.
See graphics page for the mounting sequence.
Screw on clamping nut 9 and tighten with two-pin spanner
17.
Quick-clamping Nut
For convenient changing of grinding tools without the use of
additional tools, you can use the quick-clamping nut 11 in-
stead of the clamping nut 9.
The quick-clamping nut 11 may be used only for grind-
ing or cutting discs.
Use only a flawless, undamaged quick-clamping nut 11.
When screwing on, pay attention that the side of the
quick-clamping nut 11 with printing does not face the
grinding disc; the arrow must point to the index mark 27.
Lock the grinder spindle with
the spindle lock button 1. To
tighten the quick-clamping
nut, firmly turn the grinding
disc in clockwise direction.
A properly attached, undam-
aged quick-clamping nut can
be loosened by hand when
turning the knurled ring in an-
ticlockwise direction.
Never loosen a tight quick-
clamping nut with pliers. Al-
ways use the two-pin span-
ner. Insert the two-pin span-
ner as shown in the
illustration.
27
OBJ_BUCH-1686-003.book Page 20 Wednesday, April 23, 2014 3:36 PM
English | 21
Bosch Power Tools
1 609 92A 0MJ | (23.4.14)
Approved Grinding Tools
All grinding tools mentioned in these operating instructions
can be used.
The permissible speed [min
-1
] or the circumferential speed
[m/s] of the grinding tools used must at least match the values
given in the table.
Therefore, observe the permissible rotational/circumferen-
tial speed on the label of the grinding tool.
Rotating the Machine Head
Before any work on the machine itself, pull the mains
plug.
The machine head can be
rotated with respect to
the machine housing in
90° steps. In this manner,
the On/Off switch can be
brought into a more con-
venient position for spe-
cial working situations,
e. g., for cutting opera-
tions using the cutting
guide with dust extrac-
tion protection guard 24 or for left-handed persons.
Completely unscrew the four screws. Rotate the machine
head carefully, without removing it from the housing, to the
new position. Screw in and tighten the four screws again.
Dust/Chip Extraction
Dusts from materials such as lead-containing coatings,
some wood types, minerals and metal can be harmful to
one’s health. Touching or breathing-in the dusts can cause
allergic reactions and/or lead to respiratory infections of
the user or bystanders.
Certain dusts, such as oak or beech dust, are considered
as carcinogenic, especially in connection with wood-treat-
ment additives (chromate, wood preservative). Materials
containing asbestos may only be worked by specialists.
– As far as possible, use a dust extraction system suitable
for the material.
– Provide for good ventilation of the working place.
– It is recommended to wear a P2 filter-class respirator.
Observe the relevant regulations in your country for the mate-
rials to be worked.
Prevent dust accumulation at the workplace. Dusts can
easily ignite.
Operation
Starting Operation
Observe correct mains voltage! The voltage of the pow-
er source must agree with the voltage specified on the
nameplate of the machine. Power tools marked with
230 V can also be operated with 220 V.
When operating the machine with power from mobile genera-
tors that do not have sufficient reserve capacity or are not
equipped with suitable voltage control with starting current
amplification, loss of performance or untypical behavior can
occur upon switching on.
Please observe the suitability of the power generator being
used, particularly with regard to the mains voltage and fre-
quency.
Switching On and Off
To start the power tool, press the On/Off switch 2 forward
and then down.
To lock-on the pressed On/Off switch 2, push the On/Off
switch 2 further forward.
To switch off the power tool, release the On/Off switch 2, or
when it is locked, briefly press the On/Off switch 2 and then
release it.
To save energy, only switch the power tool on when using it.
Switch Version without Lock-on (country-specific):
To start the power tool, press the On/Off switch 2 forward
and then down.
To switch off the machine, release the On/Off switch 2.
Check grinding tools before using. The grinding tool
must be mounted properly and be able to move freely.
Carry out a test run for at least one minute with no load.
Do not use damaged, out-of-centre or vibrating grind-
ing tools. Damaged grinding tools can burst and cause in-
juries.
Restarting Protection (GWS 20-230 JH)
The restarting protection feature prevents uncontrolled re-
starting of the machine after an interruption in the power sup-
ply.
To restart the operation, switch the On/Off switch 2 to the
Off position and start the machine again.
Reduced starting current (GWS 20-230 JH)
The electronic reduced starting current limits the power con-
sumption when switching the tool on and enables operation
from a 13 ampere fuse.
Note: When the machine runs at full speed immediately after
switching on, the reduced starting current and the restarting
protection have failed. The power tool should be sent imme-
diately to an after-sales service (for addresses, see section
“After-sales Service and Application Service”.
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