Contribution:
- revised the PKOP declaration of safety
to incorporate upgrade work; received an
expert opinion and organised registration
with the Emergency committee, developed a 2014-2018 comprehensive work safety
programme for KMG-RM; analysed hazardous production process factors and operating
reliability in a number of refinery upgrade projects;
- between 2006 and 2014 upgraded the foam fire-fighting system at refinery tanks parks
and pump stations, and the foam fire fighting system at the refinery loading trestle;
- initiated ecological projects to improve the refinery ecological situation (a system for
returning treated waste water to the fire fighting system, and biotechnical processes to
improve refinery soil);
- participated directly in the construction of the new Ordabasy holding basin and
organised the treatment of oil sludge.
Awards:
- Golden (2007) and Silver (2015) President’s Awards;
- Yeren Yenbegi Ushin medal in honour of the 15th Anniversary of the Shymkent
Refinery, the KAZENERGY Association medal for Professionalism and Dedication
to Duty in honour of the 110th Anniversary of Kazakhstan Oil, recipient of letters
of gratitude from the Shymkent Akim (2009), KMG (2014) and the SKO Emergency
Response Department (2011).
68
Қыркүйек 2015
МҰНАЙШЫ
Bolat:
As a priority, we need to complete
the Modernization project with further
transition to petrochemistry. Another
difficult issue is how we train the new
generation of specialists. It would be a
good idea to work on somehow providing
cheaper loans to young families to buy
housing.
Saktagan:
Staffing oil refining is an
important issue. For example, earlier
operators needed to be proficient in
instruments and meters to level 3 and in
mechanical and assembly work to level 4.
We were responsible for getting machinery
ready for repair and hydro-testing, carrying
out a range of technical processes. Today,
operators and mechanics take part in
major repair work, acting as just passive
observers of work health and safety rules.
I think that knowledge of technical
regulations and understanding of
configuration of equipment that is used
in physical and chemical processes
guarantees safety when taking decisions
in emergencies. That is why in-depth
knowledge of oil refining processes and a
mentoring culture is a guarantee of success
in achieving the common goal, which is a
safe and effective refinery.
- You have achieved a lot in your
careers. What advice do you have for
the younger generation of specialists
who are just starting out at the
refinery?
Natalya:
Our parents taught us, as
children, that whatever you do you need to
do it well - so that you’re not embarrassed
by the result. I would like to see the younger
generation taking their work seriously,
being attentive and careful, being effective
and finishing what they have to do on
time; listening to advice from their elders,
as doing a job well not only takes academic
knowledge, but also life experience.
Zhaksylyk:
Just one piece of advice - in
any situation or position, you need to take
an interest, remember and understand that
whatever we do today will affect, to a great
extent, all future generations, the world
they will be living in.
Oleg:
Be honest in your work and
work with integrity; do not try to achieve
everything straight away. The most
important thing is to respect the people
working with you.
Bolat:
My advice is to love your
profession, be industrious and learn to
work in a team.
Amanali:
I don’t think I’ve reached any
great heights in my career. I would like
to see the younger generation showing a
human side in any situation; be honest,
responsible, well-educated and try to be
the best specialist and professional they
can be. It is important to care about your
enterprise and take the responsibility to
participate in refinery development, value
the opinion and experience of elders.
- How do you view PKOP’s role in
Shymkent and South Kazakhstan
БСАЖ (бумен, сумен, ауамен жабдықтау) цехының азотты-отттекті станциясы / Азотно-кислородная станция, ПВВС
(пароводовоздухоснабжение) / Air-Nitrogen Plant, Utilities Workshop
saktagan tobashev
Education: Kazakh chemical and
Technical Institute, Shymkent
Refinery starting date: 1984
Career: Unit-100 LK-6U Operator,
LK-6U Acting Head, commodity Unit
Senior Engineer, Sewage Disposal Unit
Deputy Head, commodity Unit Head.
Contribution:
- actively took part in the upgrade and
implementation of new technology
to improve production performance;
improve working conditions and safety.
Awards: Professional Performance
Medal (1991).
Zhaksylyk Mindzhassarov
Education: Almaty Energy and
communication Institute
Refinery starting date: 1979
Career:
Dust collecting Unit
Electrician, Master, Section Manager,
Electricity Unit Deputy Head, Electricity
Unit Head, and chief Electrician.
Contribution:
- implementation of more than 150
proposals to improve work safety;
- implementation in 1999 of a proposal
to build TPP-3 110 kV overhead lines at
the Shymkent refinery with an annual
economic effect of KZT 50 million;
- ensured improved performance of the
refinery electricity department.
Awards:
- Silver President’s Award (2007);
- Yeren Enbegi Ushin medal in honour
of the 100th anniversary of the oil and
gas industry.
МҰНАЙШЫ'>МҰНАЙШЫ
Қыркүйек 2015
69
Oblast as a whole? How do you see
cooperation between the refinery
and municipal authorities?
Amanali:
In Soviet times SKO industry
was represented at municipal and oblast
Soviet deputies who were able to take part
in resolving a number of social and other
issues at municipal and oblast levels. It’s all
changed now in terms of influence points,
although PKOP is still a major enterprise. I
would like to see PKOP’s interaction with
the oblast and municipal authorities result
in oil refinery employees having a voice in
the resolution of issues important to them.
Saktagan:
Living in Shymkent we can
see with our own eyes how the city and
South Kazakhstan Oblast have grown and
flourished. It is the work we do together
that has helped the city, oblast and country
bloom.
Natalya:
The refinery is a stable
industrial concern contributing to the
development of the city and oblast. It is
pleasant to see facilities built on refinery
funds and hear that we have helped
a number of different people, such as
children and veterans, through our many
sponsorship and charity campaigns. We
support sport, culture and education and
hope that we continue to do so in the
future.
- What would you like to wish
refinery workers on their 30th
anniversary?
Natalya:
In honour of our 30th
anniversary and our professional
celebration - Oil Worker’s Day, I would like
to wish every refinery employee health,
prosperity and success in whatever they do,
a desire to continue working for the well-
being of the country and the company, and
to leave a good impression!
Oleg:
Health and a belief in tomorrow!
Bolat:
First of all, I would like to wish
everyone health, prosperity and teamwork
in achieving your goals.
Amanali:
I would like to wish people
even more success, health and prosperity!
30 years is not that long for a company, but
is a very important period in an employee’s
life. I would like to see the refinery remain
stable, safe and striving for development in
the future!
Saktagan:
In honour of the 30th
anniversary, I would like to wish everyone
health, success and happiness!
Bolat Baetov
Education: Karaganda State University
Refinery starting date: 1984
Career: category 4 Unit-200 LK-6U
Technical Unit Operator, LK-6U Workshop
Head, Deputy Technical Director,
Operations Director.
Contribution:
- updated hydro-catalytic process diagrams;
- managed the commission of Viscosity
Breaking and Fuel Oil Vacuum Distillation
Units;
- developed and managed a programme
to upgrade oil reservoirs for the refinery
storage of paraffin-rich Kumkol oil. Implemented projects to upgrade the K-401 stand;
to install on-line analysers and replace recovery boiler evaporation bags which has
helped improve production safety and improve the quality of products from process
units;
- managed the implementation of a new technical process to produce aviation kerosene
and diesel from paraffin-rich oil;
- improved product quality, light petroleum product yield by 3-4%, oil refining depth -
by 20%;
- co-authored guidelines for the thermal refining of primary oil and feedstock that were
published in 2013 by the South Kazakhstan State University and are used in student
training.
Awards:
- Golden (2012 and 2013) and Silver (2015) President’s Awards;
- 20 years of Independence of the Republic of Kazakhstan medal (2011).
ЛК-6У, 100 секциясының ұжымы / Коллектив секции 100, ЛК-6У / Unit-100 team, LK-6U
70
Қыркүйек 2015
МҰНАЙШЫ
July
1-27 July - for the first time PKOP
recycled emulsive oil sludge at its own
WTF, WFF&S. The ecologically friendly
gravitation method, which excludes
atmospheric emissions, was used to recycle
199 tonnes of oil sludge. It also stipulates
a reversible cycle whereby petroleum
products are pumped back to the tank
farms for further processing. In 2016-2017,
the refinery plans to build a tricanter unit
to treat oil sludge and trapped petroleum
products, generating three products
that will be used in the reinjection cycle
- petroleum products will be sent for
processing, water - to treatment facilities
and sludge cake may be used as a building
material.
1 July - 30 September - The Shymkent
refinery is carrying out an internal audit
of its integrated management system
(ISO 14001, ОHSAS 18001, ISO 9001 and
Kazakhstan standard 50001), and test
facilities within the framework of the
Production Ecological control Programme.
4-11 July - PKOP hold a pilot run refining
a mixture of Aktobe and Kumkol oils.
12 July - within the framework of the
programme to upgrade the Kumkol field
power system, work has been completed on
relaying 6 kV cables to the new Kumkol-4
and Kumkol-5 transformer substations. The
project has significantly eased the situation
at the Kumkol-1 substation, practically
resolving the issue of insufficient electricity
at production facilities and has resulted in
a marked reduction in power dependence.
21 July - as part of the national Road to
School campaign, PKOP allocated funds to
provide 30 orphans at Karabastau village
school №99 with uniforms and stationery.
23 July - a delegation of the china
University of Petroleum (Beijing), headed by
its president, Professor Zhang Laibing and
director of international relations Sun Suidun
paid an official visit to Kyzylorda Oblast.
During the visit, they and representatives
from the Korkyt Ata Kyzylorda State
University met with young specialists
from PetroKazakhstan Kumkol Resources,
former graduates from the china University
of Petroleum under PetroKazakhstan
Scholarship programme.
August
2-4 August - Aryskum held a mini-
football tournament for PKKR divisions and
contractors. Of the six teams, 1st place went
to the GUP team, 2nd - to the chemical
Systems team and 3rd place - to the KAM
Production Shop.
6 August - PKOP allocated funds to
Karabastau village school №94 to purchase
equipment for classes.
13 August - PetroKazakhstan Kumkol
Resources was officially awarded its
ENMS 637414 International Standard ISO
50001:2011 energy management system
certificate, which specifies a method to
ensure energy efficiency and savings, which is
considered the best in the world and enables
holders to reduce energy consumption,
expenses and ensure ecological compliance.
Mr. Qin Hongwei received the certificate
from D.Yartzev, representative of the
British Standards Institute, one of the
oldest and most authoritative certification
organisations in the world.
17-27 August - the oblast children’s
football PetroKazakhstan Kumkol Resources
cup tournament was held at the Arai Sunrise
children’s camp for 8 teams from Kyzylorda
and various regions in the oblast. Every player
and coach received prizes and gifts.
21 August - the sponsored children’s
medical institution Kazaly Rehabilitation
centre for Handicapped children Shapagat
celebrated its 20th anniversary. In that
time, PKKR has been helping the centre in a
number of different ways.
22 August - the Happiness caravan
charity campaign held during summer at 8
Kyzylorda Oblast children’s leisure camps
has finished. During the campaign more than
1,500 children received gifts and souvenirs
from PetroKazakhstan Kumkol Resources.
25 August - 5 winners of the 2015
PetroKazakhstan Scholarship programme
received awards, as well as graduates from
the Kazakhstan-British Technical University
and china University of Petroleum.
25-28 August - the PKOP sport’s team
took part at Olympic Games for employees
of the KMG – Refining and Marketing group
of companies: KazMunaiGas Onimderi,
Pavlodar Oil chemistry Refinery, Atyrau Oil
Refinery and PetroKazakhstan Oil Products
in Almaty.
september
9 September - Shymkent hosted public
hearings of the PKOP environmental
protection plan for 2016-2020.
29 September - 1 October -
PetroKazakhstan took part in the X
Anniversary Eurasian Forum and the
KAZENERGY Exhibition in Astana.
cAlenDAR oF events
Information on prize winners from the Programme to encourage
employees to report Incident / near Miss/unsafe condition/Act for the
2nd Quarter of 2015
PKOP has decided to reward 5 grade Workshop No.1 Operator K.Abduyev, who,
on 21 May 2015, reported a crack in a c-209 separator drainage welding joint caused
by metal corrosion. This potentially hazardous and high-risk situation could have
resulted in combustion, an explosion and damage to refinery technical apparatus.
PKKR has decided to give bonuses to two employees for reporting potentially
hazardous high- and medium-risk situations:
- on 10 April 2015, Kyzylkiya field 3 grade Production Shop Operator A.Oshakbayev
discovered and reported that a transformer-well head electricity cable had become
flooded due to rain, and two reinforced concrete overhead line supports were
showing signs of disintegration. This could have resulted in a short circuit, well work
stoppages and electric shocks. Measures were subsequently taken to ensure the safety
of well operations;
- on 13 April 2015, category 5 KAM Field Production Shop Electrician B.Zhusupov
saw and stopped a vehicle transporting a large load, which could have resulted in
damage to overhead electricity lines, well stoppages and electric shocks. Investigation
showed that the driver had not received permission to transport the load and had no
accompanying transport documents. The contracting company owning the vehicle
has subsequently held additional training for its employees.
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